Qtxet-01 Ball Studs Eddy Current Sorting Machine 2021

• Customization: Available
• Transmission Type: I/O
• Rhythm: Flow Production Line
• Model NO.: QTXET-01
• Automatic Production Line: Assembly
• Flexible Production: Lean Production
• Certification: ISO, CE
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Test Range: Customized According to Your Product Range
• Delivery: 4 Months
• Onsite Service: Available
• Online Service: Continuous Service During Machine Whole Life
• Transport Package: Wooden Case
• Specification: Customized
• Trademark: BKN
• Origin: China
• HS Code: 9031803300

Product Description

There are two main types of ball studs: one is a combination of a spherical pin and an integral ball seat, and the other is a combination of a hemispherical ball pin and a spherical member. In the past, coil springs were used for preloading and compensating for wear. Nowadays, synthetic resin pellets with elasticity and lubrication are widely used, which reduces the cost and improves the steering stability. In addition, the material and shape of the dust cover, the type of grease, etc. have been greatly improved, the grease nipple has been eliminated, and a maintenance-free structure has been realized. The ball stud is mainly composed of an end cap, a ball pin, a ball seat and a dust cover. Ball studs are widely used in independent suspension systems, and the control arm or thrust rod is often connected to other components through a ball stud at the end. The main function of the ball pin is to achieve the up and down of the wheel and the steering movement.

The ball studs eddy current sorter is a sorting machine with high practical value in industrial applications. As one of the professional manufacturers of vortex separators, BKN Automation will introduce you to this product in this article.

Ball Pin Performance Requirements

 

• Should have sufficient swing angle to meet the requirements of the wheel up and down;

• Smaller frictional moments are important factors in ensuring steering flexibility and ease of handling;

• There should be no gaps that cause wheel wobble and abnormal noise;

• Good sealing performance to ensure the ball pin can be used normally in muddy water and high-temperature environment;

• It should have sufficient strength and durability to withstand the forces and vibrations from the wheels.

 

The eddy current hardness sorter can detect the hardness of auto parts and solve the problem of large-scale sorting, and the efficiency is still relatively high. However, such an instrument does not guarantee complete accuracy. In the actual application process, there are inevitably some errors. Let us analyze the causes of the errors and related remedial measures.

 

There are two kinds of misjudgment conditions for eddy current hardness sorting. One is the misjudgment caused by the material mixture of the tested materials (the same grade is different). This false-positive rate is very high, about 10%. The other is a misjudgment of the workpiece with the same number. The false-positive rate is generally less than 5%, and the basic condition is that the qualified part is judged as unqualified.

QTXET-01 Ball Studs Eddy Current Sorting Equipment Performance

 

Detection channel	2 channel
Detection speed	10~20pieces/min
Detection position	Bulb and rod
Workpiece surface state	turning and extrusion
Calibrated crack	length 5 mm x width 0.01 mm x depth 0.2 mm
High pass	0.1Hz~650Hz
Low pass	1Hz~10000Hz
Phase rotation	0-360° step1 °
Gain	0~99dB,step size 0.1dB
Frequency ranges	10Hz~10MHz
Sampling rate	1~200000SPS adjustment
Probe drive	1%~100% adjustment

Features of QTXET-01 Ball Studs Eddy Current Sorting Machine

 

Synchronized alarm output controlled by an internal and external clock

The high precision end, end to tail signal removal

High precision real-time and delayed output

Fast digital/analog electronic balance

Memory track delay blanking function

Real-time impedance display

The instrument can match any probe

Remote automatic help system

The man-machine interface in Chinese and English

Non-equal amplitude phase/amplitude alarm domain

The range of impedance diagram is adjustable in 5 grades

Why BKN NDT Testing Equipment

The technology of BKN originated from eddy current Laboratory of Institute of Materials, Nanjing University of Technology. At present, it is a leading high-tech non destructive testing equipment manufacturers in China. The company is committed to the development of eddy current, ultrasonic, magnetic flux leakage and various non-standard equipment, holding independent research and development of a number of national patents.