Mfl-104 Sucker Rod Magnetic Flux Leakage Detector

• Customization: Available
• Transmission Type: Flexible
• Rhythm: Non Flow Production Line
• Model NO.: MFL-104
• Automatic Production Line: Flaw Detection
• Production Scope: Product Line
• Flexible Production: Lean Production
• Certification: GB
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Sucker Rod Material Tested: 20crmo, 30CrMo,20ni2mo
• Detection Speed: 15-30 M/Min
• Transverse Crack Resolution: 0.3 mm (Depth) X 25 mm (Length)
• Blind Area for Rod End Detection: Within 200mm (Straight Rod Body)
• Power: 10kw, 380V, 50Hz, 220V, 50Hz
• Transport Package: Wooden Case
• Specification: MFL-104
• Trademark: BKN
• Origin: China
• HS Code: 9031803900
• Production Capacity: 5000set/Year

Product Description

Sucker rod magnetic flux leakage detector is used for flaw detection of a large number of new and old sucker rod cracks (including fatigue cracks, stress corrosion cracks, etc.), inclusions, folding and other defects used in oil fields.

 

Nanjing BKN Automation System Co., Ltd. is headquartered in the beautiful ancient capital of China, Nanjing. It is a high-tech enterprise specializing in the development of non-destructive testing instruments and equipment. The company is committed to the development of eddy current, magnetic flux leakage and various non-standard equipment, and has a number of national patents independently researched and developed. Products are widely used in automotive, electric power, railway, metallurgical machinery and other industries. Product exports: the United States, Germany, Singapore, Thailand, India, Hong Kong, South Africa, Taiwan, Vietnam, Kazakhstan, Japan, South Korea,  Brazil, Mexico, Turkey, Indonesia,etc .

 

Since the finished sucker rod has a pier head during flaw detection, it will inevitably generate a beating during the operation, and a beating interference signal will be generated. Especially when the flaw detection is required for high precision, the impact of the jump disturbance on the detection result is more obvious, which seriously affects the flaw detection. The accuracy of the results. To this end, our company has specially designed a two-stage probe automatic floating tracking device to reduce the jitter disturbance to some extent. On this basis, we have developed a fully automatic roller avoidance technology. When the sucker rod head passes a certain roller, the roller automatically avoids it, completely avoiding the jump of the sucker rod head during operation. The reference ensures the stability and reliability of the test results.

MFL-104 fully automatic magnetic flux leakage detector for sucker rod is large-scale high speed equipment with complex structure and the highest degree of automation in China. It adopts the international advanced magnetic flux leakage testing principle. The features are fast detection speed, high sensitivity to very small defects, effective detection of corrosion pits, cracks and other defects, the use of computer display screen to show the detection curve, automatic alarm, marking (sucker rod defects), sucker rod classification (grade I,II and scrapped).

Testing Φ16mm ~ 38mm sucker rod crack, eccentric wear and corrosion pit, using DC demagnetization and AC demagnetization, automatic detection, automatic alarm, automatic identification and automatic alarm.

Technical Parameter:

1) Detection range of sucker rod diameter: Φ16mm ~ 38mm specification sucker rod
2) Flaw detection sucker rod material: 20CrMo, 30CrMo,20Ni2Mo
3) Transverse crack resolution: 0.3mm (depth) x 25 mm (length) (evaluation of sucker rod cracks)
4) Corrosion pit resolution: Φ1.5mm x 0.5 mm (depth)  (evaluation of sucker rod corrosion)
5) Operation speed: 15-30 m/min
6) Detection speed:  15-30 m/min
7) Marking accurancy: the system will automatically mark scrapped sucker rods
8) Blind area for rod end detection: ≤200mm (straight rod body)
9) Software: random configuration of digital software, free update, and free lifetime update and maintenance
10) The service life of the probe: each pair of scanning is guaranteed to be more than 300,000 meters.
11) Print function: Automatically generate electronic flaw detection report, the style can be edited according to user requirements.
12) Power: 10KW, 380V, 50HZ, 220V, 50HZ



As an mfl testing equipment manufacturer and supplier, we have been committed to developing and manufacturing high-quality and high-performance NDT equipment to provide customers with the best quality service.

We are one of the professional non destructive testing equipment suppliers,we provide magnetic flux leakage equipment,mfl equipment,mfl ndt,magnetic flux detector and ndt testing,if you don't know what is flux leakage,we will tell you.



Delivery Time: 100-120 days after receiving deposit